Sending zip files, and why it keeps quietly failing

    · 7 min read

    Someone asks for the files. You select the folder, right click, compress, attach the zip, hit send. Then nothing. Three days later they ask whether you ever got round to sending it, and you find your original in the sent folder looking perfectly fine from where you are sitting.

    I have done this more times than I would like to admit. Sending zip files feels like the tidy, professional move. One attachment, everything inside it, no clutter. In practice it is the most reliable way I know to make your own files harder to open, and a decent share of the time they do not arrive at all.

    The zip is a container from the era when the attachment was the delivery mechanism. That era ended. The container outlived it.

    Email was never built to carry your zip

    The caps are lower than most people assume. Microsoft's own guidance puts internet email accounts, which includes Outlook.com, at a 20 MB limit covering the message and the attachment together, and business Exchange accounts at a 10 MB default. Personal Gmail sits at 25 MB, and when you go over it, Gmail does not bounce you. It removes the attachment and swaps in a Google Drive link on your behalf.

    Which rather settles the argument. Google's own answer to an oversized attachment is to turn it into a link.

    25 MB goes fast, too. Thirty photos off a modern phone will clear it before you have finished selecting them. A single screen recording of anything longer than a minute or two will clear it on its own. The zip does not save you here, it just delays the moment you find out.

    Compression stopped working on the files you actually send

    Zip is genuinely good at squeezing text. A fat CSV export or a folder of logs can drop by most of its size, and that is the job it was designed for.

    It does almost nothing to a JPEG, an MP4, or a PDF that is mostly images, because those formats are already compressed. You get back a percent or two, and your recipient now has to unpack something before they can look at anything.

    Zipping an MP4 to get under an attachment limit is like putting a suitcase inside a slightly larger suitcase.

    If your folder is photos, video and image-heavy PDFs, assume compression buys you nothing and plan around that.

    Security filters treat archives as a thing to be careful with

    Gmail blocks a long list of file types and applies that list even when the file is sitting inside a .zip or .tgz. It also blocks password-protected archives whose contents are another archive, which is exactly the shape people reach for when they are trying to get something past a filter. Worth knowing what that rule does not say: a plain zip of a few PDFs is not blocked by Gmail for being a zip.

    Corporate mail gateways are where it gets unpredictable. Plenty of them strip or quarantine archives on arrival regardless of what is inside, because unpacking an unknown archive is a risk the security team would rather not take. Nobody gets told, on either end. The file simply is not there.

    So your delivery now depends on a judgement made by software you cannot see, configured by someone you will never speak to. That is a bad position to negotiate from when the thing in the zip is a proposal.

    The zip tells you nothing about what happened next

    I spent years in growth roles at DataBees and before that doing go-to-market for a data enrichment SaaS, sending decks, proposals and reports out on a Friday and spending the weekend guessing. With a zip you are worse off than with a single attachment, because now you do not know whether they opened it, which of the six files inside they bothered with, or whether the one that mattered got read past the first page. A pile of files with nobody standing next to it is a lot to ask of someone who is doing you a favour by looking at all.

    That is the problem I ended up building LiveDocument around, though I should be straight about what it does and does not cover. It does not host zips. It takes a PDF or an image, lets you record a walkthrough that sits alongside it, shares the whole thing as one link with no download, lets you drop clickable highlights that jump the video to the bit you are talking about, and shows you page-level engagement so you can see where someone actually spent their time. There is no watermarking and no NDA gating, and if your job today is moving 4 GB of raw footage, Drive or WeTransfer is the right answer and we are not.

    But it is worth asking what the zip was doing in the first place. A lot of the time it exists to bundle five files because you could not decide which one mattered. If one of them is the document and the rest are supporting material, sending the document with your voice on it and the rest linked underneath lands better than a folder someone has to unpack and interpret alone. That is roughly what a decent file sharing setup should do for you, and it is the same reasoning behind sending a PDF properly.

    FAQ

    Can you email a zip file?

    Usually yes, as long as it is under the size cap and the contents are not on the blocked list. Gmail does not block a zip for being a zip. What you cannot rely on is the recipient's mail gateway, which may quarantine archives on arrival without notifying either of you.

    Why does my zip file keep getting blocked?

    Most often because of what is inside it. Gmail applies its blocked file type list to files found within archives, and blocks password-protected archives whose contents are another archive. Corporate filters are frequently stricter than that and strip archives on principle.

    Does zipping files actually make them smaller?

    For text, spreadsheets and logs, a lot smaller. For photos, video and image-heavy PDFs, barely at all, because those formats are already compressed. Sending zip files to squeeze past an attachment limit rarely works on the files people are usually trying to send.

    What is the best way to send a large zip file?

    Upload it and send the link. Drive or Dropbox if the recipient needs it long term, WeTransfer for a one-off inside the free plan's rolling limits. Then ask whether it needs to be a zip at all.

    I built LiveDocument because I got tired of sending things into a void and waiting to find out. If that is a feeling you recognise, have a look at what it costs and decide for yourself.

    About the Author

    Cameron James

    Cameron is the founder of LiveDocument. He writes about sharing documents, PDFs, decks and contracts, and why pairing a video walkthrough with a document beats sending it cold.